DECK INDIA ENGINEERING PVT.LTD.
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Heat Treatment Job Work

Heat Treatment
• Job Work
Case Hardening -
• Liquid Nitriding Tuffriding & Nitro     Carburising
• Oxidising
• Gas Carburising
• Carbo (Nitriding)
• Induction Hardnening
• Gas Nitriding & Nitro Carburising
Hardening -
• Tempering, Austempering
Stress Relieving
Annealing
Normalising
Manufacturer, Supplier of Heat Treatment     Equipments Furnaces & Fixtures
Quench Polish Quench (QPQ) Hardening / Coating Services
Thermal Flattening Treatment / Services
Heat Flattening Treatment / Services
 
 
     
     
 
We believe quality through Process Control. Our  Furnace is Electrically heated having dual temperature controller one is for bath & other is for jacket temperature. This ensures uniform & accurate temperature of bath.
We are having FULL PHASE CHEMICAL & METALLURGICAL Laboratory.
 
Liquid Nitriding
Our process is non-pollutive, sulphar accelerated at low temperature (570 + 100 C ). 
It is an ideal process to improve the resistance of ferrous materials to wear, seizure, corrosion & fatigue. For a specified period of time of soaking of components in bath, produces a compound zone of 10-25 microns & nitrogen diffusion layer of 0.2-0.6mm. It advantageously replaces shallow depth case hardening  & carburising.
 
Applications
Camshafts, Bushes, Rocker Shafts, Tappets, Shafts, Oil/Fuel & Water  Feed Pumps, Gears, Spindles,  Bearings, Cylinder Liners, Sprockets, Guides, Cages,  Valves, Rocker Arms,  Slides, Crankshafts, Valve Guides, Shafts, Flanges,  Pins, Tools,  Dies, Sheet Metal Parts, Machine Parts, Stainless Steel Components, Cast Iron Items,  Transmission Parts and Any Ferrous Material.
 
Furnace Size
600 mm dia X 1000 mm Depth.
 
Oxidising
The oxidising process has been developed to further improve corrosion  resistance of ferrous material previously liquid nitrated. The process is carried out at 425 + 250 C, provides a pleasing black colour. This process can replace hard chrome in number of applications. This process eliminates problems like peel off, hydrogen embrittlement & non uniform plating thickness.
 
Carbo - Nitriding
It is a modified form of gas carburising. In this Process the nitrogen diffuses into the steel simultaneously with carbon. Carbonitrided case has better hardenability & wear resistance than carbunised case.

For many applications, carbonitriding the less expensive steel will provide properties equivalent to those obtained in gas carburised alloy steels. Steel Commonly carbo-nitrided includes those in the 1000, 1100, 1200, 1300, 1500, 4000, 4100, 4600, 5100, 6100, 8600 & 8700 AISI series of low carbon steels.

Medium carbon or alloy steels are often carbo-nitrided to provide  better wear resistance than conventional hardening. Case depth in carbo-nitriding is limited to 0.3 to 0.7 mm.
 
Furnace Size
600 mm dia X 1000 mm Depth.
 
Gas-Carburising
Furnace is having Oxygen probe & Milli-volt Controller facility to control surface carbon accurately.
 
It is also having facility for nitrogen purging & ammonia dissociation  unit for gas nitriding.
Centerless Polishing

Abrasive Belt Size 100MM X 2000 MM.
Rubber Contact Wheel Size 250 MM Ø X 100 MM
Regulating Wheel Size 225 MM Ø X 100 MM
Hindustan Make 5.00 HP Main Motor
IC Bauer Make 0.50HP Geared Motor

Siemens D O L Starters
All the slides are precision hand scraped
Capacity from 5MM to 100MM Ø tubes & upto 23MM Ø rods.

Quality And Testing Equipment
 

Micro Hardness Tester
 
Metallurgival Microscope
Micro Hardness Tester
 
of Matsuzawa Seiki Co. Ltd., Japan Having a load range of 10, 25, 50, 100, 200, 300, 500, 1000 gms (dial switching) with 100, 400, 1000 x magnification.
 
Rockwell Superficial Hardness Tester
 ( Model : TSM Fine ) having a Rockwell load range of 60, 100 150 kg And Superficial load range of 15, 30, 45 kg.
Vickers cum Brinell Hardness Tester
Load Range : 5kg-187.5kg
     
Rockwell Superficial Hardness Tester
 
Chemical Laboratory
Hot Mounting Machine
Glass Magnifier    
 
Chemical Laboratory
Checking of Cynate, Carbonate & Cynide % of bath by titration.
     
Testing Equipment
 
Testing Equipment
Metallurgical Microscope 
attached to the computer for checking Micro- Structure And Case Depth. The required image can be freezed, captured And send through Email to the customer.
 
Micro Hardness Tester 
of Omnitech Ltd., Japan Having a load range of 10, 25, 50, 100, 200, 300, 500, 1000 gms (dial switching) with 100, 400, 1000 x magnification.
Metallurgical Laboratory
baincut-abrasive-auto-cutting-machine
 
bainmount-auto-hot-mounting-press
Baincut Abrasive Auto Cutting Machine 
 
Bainmount
(Auto Hot Mounting Press)
 
     
bainpol-auto-polisher-machine
 
micro-vickers-hardness-tester
Bainpol Auto polisher Machine 



 
Micro Vickers Hardness tester
(Japan make-Matsuzawa)
 
Features : LOAD RANGE 10,25,50,100,200, 300,500,1000 GMS WITH DIAL SWITCHING MAGNIFICATION 100 X , 400 X
     
semi-auto-micro-vickers
 
micro-hardness-tester-new
Semi Auto Micro Vickers Hardness tester (Omnitech)
 
Features : LOAD RANGE 10,25,50,100,200, 300,500,1000 GMS WITH DIAL SWITCHING MAGNIFICATION 100 X , 400 X
 
Micro-Hardness Tester
Micro-Hardness Tester & Microscope With Compuer Attachment
• Microstryctyre Cab be Vuewed & Image Can be Captured & Printed or Sebd IT on TC Customer With Magnifications
• 100,400,1000 X
     
SCADA
 
SCADA 
All Furfnaces Are Connected To Computer Through SCADA For Recording Time And Temp, CP During Proccess For Monitoring Process Parameter..
 
     
   
 
• Case Hardening • Gas Nitriding • Liquid Nitriding • Oxidising • Quench Polish Quench (QPQ) Hardening / Coating Services • Steaming • Hardening • Tempering • Stress Relieving • Annealing • Normalising • Solution Heat • Treatment • Precipitation Hardening • Induction Hardening • Austempering • Carburising • Nitro carburising • Carbonitriding
 
 
 
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